Model a gerotor in 3D using BRL-CADBRL-CAD
Status: ClosedTime to complete: 100 hrs Mentors: Popescu Andrei, SeanTags: modeling, CAD, pump, design, 3D

BRL-CAD provides several ways to model 3D geometry including a graphical tool named mged, another named archer, and various ways to create geometry using scripts. We use 3D models for development and to showcase our features. You can learn the basics of 3D modeling in just an hour or two.

This task involves modeling a gerotor. This is basically a cool pump. Your job is to model it natively using any of BRL-CAD's tools (i.e., don't model it in something else and import) using 3D primitives and Boolean operations (i.e., without using 2D sketch entities or polygons).

The gear set should be accurately modeled in such a way that it can be printed using a 3D printer. This means that the model should have regions defined for each part and no overlaps (use rtcheck and/or gqa commands to verify). Create one top-level combination to group everything together.

References:
  • http://en.wikipedia.org/wiki/Gerotor
  • http://www.pumpschool.com/principles/gerotor.asp
  • https://www.youtube.com/watch?v=nodDVMl-nLA
  • Introduction to MGED at http://brlcad.org/wiki/Documentation
Modify:
  • Submit your model as a .g file (BRL-CAD's geometry file format) and a rendered PNG image. You can run "rt -s1024 -o your_rendering.png your_geometry.g your_top_level_object" to create a PNG rendering of your model.
Uploaded Work
File name/URLFile sizeDate submitted
gerotor.jpg41.2 KBDecember 28 2014 14:06 UTC
gerotor16.2 KBDecember 28 2014 14:06 UTC
gerotor.tar.gz7.8 MBDecember 31 2014 20:26 UTC
gerotor.tar.gz7.8 MBJanuary 01 2015 19:06 UTC
Comments
Aditya Gulation December 27 2014 07:03 UTCTask Claimed

I would like to work on this task.

Gauravjeet Singh on December 27 2014 12:41 UTCTask Assigned

This task has been assigned to Aditya Gulati. You have 100 hours to complete this task, good luck!

Aditya Gulation December 28 2014 14:06 UTCReady for review

The work on this task is ready to be reviewed.

Sean on December 28 2014 17:23 UTCdoesn't look quite right

Aditya, this looks like the right idea, but doesn't look like it's actually correct.  That is, it looks like a gerotor, but it doesn't look like you made a model that will actually rotate correctly.  A gerotor inner gear must maintain tangency with the outer gear and the rotation of the inner gear should result in a stable rotation of the outer gear.


Moreover, I would have expected a 3-prong triangle gear to look more like this: US07147445-20061212-D00002.png


That's not to say that a pointy gear cannot work, though, so please just cite a source or example that indicates one will work that way.  See the youtube link in the task description for details on how you can calculate an exact construction for a 3-prong gear.


 


 

Sean on December 28 2014 17:23 UTCTask Needs More Work

One of the mentors has sent this task back for more work. Talk to the mentor(s) assigned to this task to satisfy the requirements needed to complete this task, submit your work again and mark the task as complete once you re-submit your work.

Aditya Gulation December 29 2014 12:54 UTCClaim Removed

The claim on this task has been removed, someone else can claim it now.

Andromeda Galaxyon December 31 2014 05:13 UTCTask Claimed

I would like to work on this task.

Sean on December 31 2014 05:35 UTCTask Assigned

This task has been assigned to Andromeda Galaxy. You have 100 hours to complete this task, good luck!

Andromeda Galaxyon December 31 2014 20:27 UTCReady for review

The work on this task is ready to be reviewed.

Daniel_R on January 1 2015 18:21 UTCWhere is the axis?

It needs a shaft to work.


Do you have an idea where the intake and exhaust are?

Daniel_R on January 1 2015 18:22 UTCTask Needs More Work

One of the mentors has sent this task back for more work. Talk to the mentor(s) assigned to this task to satisfy the requirements needed to complete this task, submit your work again and mark the task as complete once you re-submit your work.

Andromeda Galaxyon January 1 2015 19:06 UTCReady for review

The work on this task is ready to be reviewed.

Daniel_R on January 1 2015 19:45 UTC

Shouldn't be the rotation axis hole round?  And how about modelling the shaft too?

Daniel_R on January 1 2015 19:45 UTCTask Needs More Work

One of the mentors has sent this task back for more work. Talk to the mentor(s) assigned to this task to satisfy the requirements needed to complete this task, submit your work again and mark the task as complete once you re-submit your work.

Andromeda Galaxyon January 1 2015 19:55 UTC

I tried modeling the shaft as well, but that blocked too much of the geometry of the pump.


My thinking with the shaft was that the pump assembly could just be dropped onto any rotating shaft as part of another larger assembly, so making the hole square makes sense in order to make energy transfer from the (not bonded to the pump) shaft more efficient.

Andromeda Galaxyon January 1 2015 19:55 UTCReady for review

The work on this task is ready to be reviewed.

Daniel_R on January 1 2015 19:57 UTCTask Closed

Congratulations, this task has been completed successfully.